Quarries and recycling companies often require machines that can be operated economically, but also as sustainable as possible. To meet these requirements, Kleemann relies upon innovative technical solutions and comprehensive consultation.
The technical solutions required for optimization include precise regulating instruments, such as the innovative Continuous Feed System (CFS). This system ensures the feed material at the crusher is always conveyed with maximum efficiency through the machine. The fill level of the crushing chamber is monitored continuously, and the feed is adapted to the process. This optimized process ensures that material wear is as low as possible. Furthermore, fuel consumption is also reduced – both of which are beneficial for the environment.
Trouble-free processes
The Kleemann CFS is an example of how the complete process can be optimized by intelligent technology. Technical innovations, however, are only building blocks. Good planning of a plant train is just as important, if not more. Technical innovations can only fully demonstrate their strengths when all components closely mesh with one another.
Good tuning
To work effectively and in a resource-conserving manner, the machine must be neither too small or too large. The selection of the crushing plants with the matching crushing tools is therefore decisive, and the screening machines, equipped with the ideal screening media, must be well tuned to the process. Stockpile conveyors that offer a capacity that matches the complete plant must be provided and consideration of the capacity of the loading device belongs to the overall process.
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If machines are set accordingly, the power consumption can be reduced many times over. This process optimization also means that wear is reduced to an absolute minimum. This is also an important point because if components wear quickly, new components have to be produced with a high material and energy input. Avoidance of unnecessary wear therefore not only helps save money, but also reduces carbon dioxide emissions by a considerable extent.
Application consultancy
Kleemann relies on comprehensive consultation with its customers. Application advisers plan all processes in advance.
In the case of extensive processes, a flow chart (AggFlow) is prepared with which the material flow can be simulated in detail. The consultation covers technical solutions in addition to information on how processes can be better organized.
The custom-fit engineering of a plant train requires the right planning software, but also a lot of experience and sure instinct. Kleemann therefore relies on technical solutions and support from experienced application technicians.
